Arseniy Honcharuk

Junior Aerospace Engineer. Mechanical Design & CAD

Translating complex physical concepts into high-precision, manufacturing-ready 3D models and technical drawings. Engineering reliable components optimized for real-world stress limits, standard hardware, and seamless manufacturing.

Featured Projects

Solid-Propellant Rocket Motor Assembly (CAD Modeling)

3D modeling and structural layout of a dual-chamber propulsion system. The project focuses on thin-walled pressure vessel geometry constraints, high-pressure static sealing interfaces using standard O-rings, and thread joint positioning calculated for axial thermal expansion.

Generative Weight Reduction & Structural Re-validation Workflow

Iterative optimization of an aerospace component. Process sequence: baseline finite element analysis (FEA) evaluating Von Mises distribution, material volume reduction via topology constraints (35% mass target), and final validation checking deflection and factor of safety (FOS > 1.5).

Automotive Aerodynamic Surface Optimization (CFD Validation)

Numerical fluid simulation of an adjustable wing configuration. Project involved surface curvature refinement to control boundary layer separation, and processing flow simulation data to analyze localized downforce and total aerodynamic drag variations.

Multi-Body UAV Frame Integration & DFM Constraints

Complete structural integration and kinematics layout for a multi-rotor drone frame. Developed with manufacturing constraints in mind, incorporating standard bending radii for sheet metal structures, hardware clearance allowances, and specific layout parameters for electronics packaging.

Manufacturing Documentation

[ GD&T Documentation Under NDA / Technical Drawing Release In Progress ]

ASME Y14.5 (GD&T) Engineering Layouts

Translation of complex CAD geometries into robust technical drawings. Focus on establishing accurate Datum Reference Frames, Profile of a Surface controls for supersonic expansion profiles, and True Position tolerances to eliminate stack-up errors and secure component alignment during multi-body assembly.

Technical Expertise

SolidWorks (Advanced Modeling & Mates)
Multi-Body Assembly Integration
Sheet Metal Configuration
Advanced Surface Modeling
ASME Y14.5
Tolerance Analysis Basics
Fasteners & Mechanical Joints
Design for Machining (DFM)
Hardware Clearance & Fit Checking
Structural Layout Optimization
Aerospace Component Layout

Touchpoints

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